Date on Master's Thesis/Doctoral Dissertation
12-2019
Document Type
Master's Thesis
Degree Name
M. Eng.
Department
Industrial Engineering
Committee Chair
Gue, Kevin R.
Committee Co-Chair (if applicable)
Usher, John
Committee Member
Usher, John
Committee Member
Biro, Csaba
Author's Keywords
Aisle Design; Unit-Load; Order-Picking; Warehouse; Replenishment; Layout Optimization
Abstract
The warehouse design problem has been addressed in the last decade with fewer constraints than ever before. Between optimization for unit load and order picking warehouses, the former has had extensively more research performed. Unit load optimization efforts have promised labor savings of 20-22%. Of the existing research for order-picking warehouses, only small improvements of less than 4% have been claimed. We propose the design optimization for order-picking warehouses requires consideration for inherently incurred unit load operations from pallet inbound activities, as well as forward-pick area replenishment. We perform experiments comparing optimization of aisle design using order picking data with and without the inclusion of unit load operations. While no great improvements over current designs are found with our experiments, we develop our theory for application. Additionally, we explore the relationship of travel distance reduction between unit load and order picking operations
Recommended Citation
Sleigh, Dominic Ian, "Aisle design for order picking operations with unit-load replenishment." (2019). Electronic Theses and Dissertations. Paper 3358.
https://doi.org/10.18297/etd/3358